Modular palletizing units (MPU) are designed for industrial automation of palletizing cardboard boxes, KLT boxes, and other products onto pallets, mesh, and plastic containers. Their flexibility, advanced technology, and integration capabilities with existing systems and lines enable efficient and cost-optimized production.

Main advantages:

⦁ Modularity – Choice of models with 1, 2, or 4 pallet positions.

⦁ High load capacity – Palletizing up to 50 kg per box.

⦁ Adaptability – Interchangeable grippers for various sizes and types of packaging and other products.

⦁ Automatic servicing – Enables automatic pallet change with ARM robots or chain conveyors.

⦁ Industry 4.0 – Capability to connect to ERP and MES systems.

⦁ Compatibility with existing automation systems in production – Operation and communication with existing systems.

⦁ Intuitive control – 21” screen with standardized BZK MPU HMI interface.

⦁ Safety – Light curtains and safety mechanisms to prevent accidents.

MPU 1L and MPU 1R:

⦁ Unit dimensions (LxWxH): 1940 x 1600 x 3800
⦁ Number of pallet positions: 1
⦁ Pallet or box dimensions: 800 x 1200 – 1000 x 1200
⦁ Maximum stacking height: 1500
⦁ Position of input/output unit: Left or right
⦁ Box dimensions (mm): 150 x 150 – 600 x 800
⦁ Max box weight (kg): 50

MPU 2L, MPU 2R, and MPU 2M:

⦁ Unit dimensions (LxWxH): 3040 x 1600 x 3800
⦁ Number of pallet positions: 2
⦁ Pallet or box dimensions: 800 x 1200 – 1000 x 1200
⦁ Maximum stacking height: 1500
⦁ Position of input/output unit: Left, right, and center
⦁ Box dimensions (mm): 150 x 150 – 600 x 800
⦁ Max box weight (kg): 50

MPU 4L, MPU 4R, and MPU 4M:

⦁ Unit dimensions (LxWxH): 5240 x 1600 x 3800
⦁ Number of pallet positions: 4
⦁ Pallet or box dimensions: 800 x 1200 – 1000 x 1200
⦁ Maximum stacking height: 1500
⦁ Position of input/output unit: Left, right, and center
⦁ Box dimensions (mm): 150 x 150 – 600 x 800
⦁ Max box weight (kg): 50

Infeed/Outfeed Units

We prepare MPU machines with an infeed-outfeed unit for supplying packaging and products. You can choose from standard solutions, or we can customize it according to your needs. All units are easily removable and interchangeable, allowing you to order an individual unit later if needed.

Belt Conveyor or Roller Conveyor
⦁ Single or double conveyor/system
⦁ Adjustable conveyor height from 200 mm to 1200 mm
⦁ Adjustable width from 100 mm to 650 mm
⦁ Standard lengths: 1000, 1500, 2000, 2500 mm
⦁ Positioning unit for centering packaging

Changeover Unit for KLT Boxes
⦁ Adjustable width from 200 mm to 600 mm
⦁ Automatic packaging changeover using a roller conveyor
⦁ Lifting unit for centering packaging
⦁ Option for automatic weighing and counting of items

Interchangeable Grippers for Packaging or Products

We offer various standard grippers for different types and sizes of packaging. We can also create custom grippers based on your specific needs. The grippers are easily interchangeable with automatic connections for electrical and pneumatic connections. All grippers are electrically coded.

KLT Box Gripper

⦁ Grippers for various KLT box sizes: 200×150, 300×200, 400×300, 600×400, and 800×600
⦁ Option for automatic opening of the standard lid for KLT boxes
⦁ Height detection
⦁ KLT box presence detection

Cardboard Box Gripper

⦁ Grippers for various box sizes from 200×150 to 800×600
⦁ Option for automatic shifting of intermediate partitions
⦁ Presence and height detection of the box

Pallet and Box Changeover Systems

The units can be equipped with various pallet and box changeover systems. We also offer the option for automatic changeover using chain conveyors or with ARM robots and forklifts.

Pallet and Box Changeover with Manual or ARM Forklift

⦁ Adjustable mechanical stops for different pallet and box dimensions, from 800 x 1200 to 1000 x 1200
⦁ Sensors for presence and detection of pallet and box changeover

Pallet and Box Changeover with LMR Robot

⦁ Dedicated base with sensors, ready for pallet changeover with LMR robot
⦁ Carriers for different pallet and box dimensions, from 800 x 1200 to 1000 x 1200
⦁ Minimum height of the pallet and box is 300 mm

Pallet and Box Changeover with Chain Conveyor

⦁ Chain conveyor for various pallet and box dimensions
⦁ Lifting and centering of the pallet at the loading or unloading station
⦁ Sensors for pallet detection
⦁ Standard chain conveyor lengths: 3000, 4000, 5000 mm

All additional equipment is customized to meet your specific needs and infrastructure. Tailor-made solutions ensure optimal compatibility and functionality.

You can see more about MPU with button bellow.